A High-Speed Solution for Horizontal Form Fill Seal Packaging
When speed, efficiency, and product protection matter, HFFS film — short for Horizontal Form Fill Seal film — is the go-to packaging choice for manufacturers around the world. Designed to run smoothly on high-speed horizontal machines, HFFS film ensures optimal sealing performance, excellent formability, and maximum shelf appeal.
At Sunrise Packaging Films, we produce precision-engineered HFFS films designed for vacuum, MAP, and ambient applications across food, medical, and industrial packaging lines.
What Is HFFS Film?
HFFS is a flexible film used in horizontal packaging machines that form the package, fill it with product, and seal it — all in a continuous motion. It’s typically supplied as a rollstock material, running across machines like Multivac or ULMA, which shape the film into pouches or trays and seal them either with a second film (top web) or by folding and sealing the same film.
Depending on your product and machine type, HFFS can be configured as forming film, non-forming film, or laminate rollstock for flow-wrapping or pouch packaging.
Benefits of HFFS Film
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Compatible with high-speed automation - Excellent sealing reliability and repeatability
- Customizable barrier protection (oxygen, moisture)
- Printable for full-color branding and compliance
- Available in recyclable or mono-material formats
- Reduces waste and material usage compared to rigid packaging
Common Applications
- Fresh meats and deli items
- Cheese and dairy products
- Medical devices and sterile kits
- Frozen foods and entrees
- Dry goods, powders, and snack packs
- Pet treats and veterinary products
Whether vacuum-sealed, gas-flushed (MAP), or flow-wrapped, HFFS films can be optimized for nearly any packaging format and shelf life requirement.
7 Reasons Sunrise Packaging is the Ultimate Choice for Your Automated Packaging Line for HFFS:
When it comes to high-speed, high-efficiency Horizontal Form Fill Seal (HFFS) packaging, not all films are created equal. Sunrise Packaging Films delivers custom-engineered solutions that optimize machine performance and protect your product with crystal-clear, durable packaging.
1. Engineered for Speed and Precision
Sunrise’s HFFS films are designed to run smoothly on modern form-fill-seal equipment such as Multivac and other leading systems. Our films reduce downtime, improve seal consistency, and enhance operational throughput—helping you hit production targets without compromise.
2. Superior Barrier Properties
Protect your product from oxygen, moisture, and contaminants. Our multi-layer HFFS films use advanced barrier technology to extend shelf life and preserve freshness—ideal for food, pharma, and medical packaging.
3. Custom Formulations for Every Application
Whether you need peelable, anti-fog, or high-gloss solutions, we customize film structures to your exact performance and regulatory requirements. Our R&D team works with you to deliver the best-fit material for your line.
4. FDA & ISO-Certified Manufacturing
Peace of mind comes standard. Our production facilities are FDA-compliant, ISO-certified, and adhere to strict quality control standards—so you can count on consistency from roll to roll.
5. High-Impact Print Compatibility
Our films support high-resolution flexographic and rotogravure printing, ensuring your brand stands out on the shelf. We offer up to 10-color print options and surface or reverse printing.
6. Sustainability Options Available
Looking to reduce your environmental footprint? Ask us about recyclable and bio-based HFFS film solutions designed for circular economy goals without sacrificing performance.
7. Fast Lead Times, Scalable Supply
Sunrise is equipped for high-volume production and rapid turnaround. Whether you’re ramping up a new product or scaling an existing one, we have the supply chain muscle to support your growth.
Ready to Upgrade Your HFFS Film?
If you’re sourcing films for horizontal form fill seal packaging, now is the time to partner with Sunrise Packaging Films. We offer short runs, trial rolls, and full-scale production tailored to your unique needs.
Request a quote today and see how our films can transform your packaging line efficiency and product appeal.
HFFS Film vs. VFFS Film
| Feature | HFFS Film | VFFS Film |
|---|---|---|
| Machine Type | Horizontal Form Fill Seal | Vertical Form Fill Seal |
| Typical Applications | Trays, pouches, vacuum packs | Bags, sachets, pillow packs |
| Speed | High-speed, continuous | High-speed, gravity-fed |
| Product Types | Solid, semi-solid | Powders, granules, liquids |
Custom HFFS Film Options from Sunrise Packaging Films
We custom-produce HFFS film structures using advanced coextrusion and lamination technologies to meet your performance specs and machine settings.
- Available in thicknesses from 2 to 12 mil
- Barrier layers (EVOH, nylon, foil) for extended shelf life
- Printable film for branding and regulatory info
- Anti-fog, easy-peel, or resealable features
- PET, PE, PA, and PP substrates available
- Compatible with MAP and vacuum packaging formats
We’ll work with your equipment specifications to ensure our films perform without curling, stretching, or seal failure.
Why Sunrise Packaging Films?
With decades of experience in thermoformable and flexible packaging, Sunrise Packaging Films is a trusted partner for OEM-compatible, high-performance HFFS film. We don’t just manufacture film — we help clients eliminate failed seals, prevent material waste, and optimize throughput.
- Free failed packaging reviews
- Fast prototyping and low MOQ options
- Short lead times with domestic U.S. support
- Deep knowledge of horizontal FFS equipment
Let’s get started…
Need more reliability or better shelf life from your current HFFS film?
Start a conversation with Sunrise Packaging Films or request a free failed packaging review.
Our film engineers are ready to troubleshoot, upgrade, and streamline your packaging process — without overcomplicating it.
Related Terms
- VFFS Film
- Thermoforming Film
- Coextruded Packaging
- Rollstock Material
- Flexible Packaging
- Printed Packaging
- High Barrier Packaging
FAQs
Is HFFS film compatible with vacuum packaging?
Yes. HFFS film is widely used in vacuum packaging systems, especially when combined with forming films and high-barrier layers.
Can HFFS film be printed?
Absolutely. We offer up to 10-color flexographic and rotogravure printing on most HFFS film formats.
Is your HFFS film recyclable?
We offer recyclable and mono-material HFFS film options that meet many sustainability and compliance requirements. Let us know your goals.