Packaging for Vertical Form Fill Seal Systems
VFFS film — short for Vertical Form Fill Seal film — is engineered for vertical packaging machines that rapidly form bags, fill them with product, and seal them in one automated motion. Commonly used for powders, snacks, produce, and more, VFFS film is a foundational material in food, pharmaceutical, and industrial packaging.
At Sunrise Packaging Films, we supply high-performance VFFS films tailored to match your machine specs, product type, and shelf life requirements — helping you boost throughput while maintaining quality.
What Is VFFS Packaging?
Vertical Form Fill Seal (VFFS) machines create packaging by sealing a roll of film into a tube, forming a bottom seal, filling the bag, then creating a top seal. The result is a fast, continuous process ideal for packaging large quantities of small or granular products.
VFFS film is delivered in rollstock format and must exhibit excellent formability, seal integrity, and compatibility with high-speed automation.
Advantages of VFFS Film
- High-speed operation with minimal waste
- Excellent sealing performance and repeatability
- Custom barrier properties (oxygen, moisture, UV)
- Cost-effective vs pre-made pouches or trays
- Flexible structure for different bag styles (pillow, gusseted, flat-bottom)
- Printable for branding and compliance
Applications for VFFS Film
- Snack foods and candy
- Coffee, spices, rice, grains
- Powders (protein, supplements, baking mixes)
- Frozen vegetables or fruit
- Pet food and treats
- Medical and pharmaceutical products
VFFS vs. HFFS: What’s the Difference?
| Feature | VFFS Film | HFFS Film |
|---|---|---|
| Machine Orientation | Vertical | Horizontal |
| Products | Granular, powdered, small pieces | Solid, flat, semi-solid items |
| Packaging Types | Bags, sachets, pouches | Trays, pouches, flow-wraps |
| Filling Method | Gravity-fed | Conveyor-fed or manual |
5 Reasons Sunrise’s VFFS Films Deliver Maximum Performance for High-Speed Packaging Lines
If your product line depends on vertical form fill seal (VFFS) packaging, the film you choose matters just as much as your equipment. At Sunpak.net, Sunrise Packaging Films offers custom-formulated VFFS films that deliver consistent performance, strong seals, and beautiful shelf presentation—whether you’re packaging snacks, powders, or pharmaceuticals.
1. Built for Speed on VFFS Machines
Our films are engineered for vertical form fill seal systems—including those from Multivac and other top manufacturers. Smooth feeding, accurate registration, and strong seals mean you get fewer stoppages and higher throughput with every run.
2. Exceptional Seal Integrity
Our VFFS films provide dependable heat seals—even in dusty, high-speed production environments. Choose from options including cold-seal, peelable seal, or high-strength seal layers to match your needs.
3. Tailored Barrier Protection
Keep your product fresh and protected. We offer high-barrier and ultra-clear film structures with options for moisture, oxygen, UV, and aroma barriers—ideal for food, medical, and industrial packaging.
4. Print-Ready and Brand-Optimized
Our films support high-quality flexographic or rotogravure printing, helping your packaging stand out at retail. With up to 10-color capabilities, we can match even complex branding requirements.
5. Sustainability Options for Modern Brands
Want to go green without compromising performance? Ask about our recyclable mono-materials, downgauged films, and bio-based solutions—perfect for eco-conscious brands and buyers.
Let’s Talk VFFS Film That Works as Hard as You Do
Sunrise Packaging Films brings decades of experience and state-of-the-art manufacturing to help your packaging line run faster, smoother, and smarter. Whether you need custom VFFS films for trial runs or nationwide distribution, we’re ready to deliver.
Request your free quote now and upgrade your vertical form fill seal packaging with confidence.
VFFS Film Custom Options
At Sunrise Packaging Films, we produce custom coextruded and laminated VFFS films with options such as:
- Barrier layers (EVOH, foil, nylon) for extended shelf life
- PE, PP, PET substrates in various thicknesses
- Easy-peel, reseal, and anti-fog capabilities
- Mono-material and recyclable structures
- Matte, gloss, or clear finishes
- Up to 10-color flexographic or rotogravure printing
We optimize every film for your product’s fill speed, bag style, sealing temperature, and regulatory requirements.
VFFS film is a critical packaging material for high-speed vertical form-fill-seal machines that package powders, liquids, and solids into bags or pouches. Sunrise Packaging Films offers custom-engineered VFFS film with high barrier properties, consistent seal performance, and tailored thickness to suit everything from salty snacks to medical powders. Whether you’re packaging coffee, protein powder, pet treats, or industrial parts, our VFFS film ensures smooth film feeding, sharp print quality, and dependable product protection — even on demanding equipment like Bosch, Matrix, or Rovema systems.
Why Work With Sunrise Packaging Films?
Our VFFS films are designed to deliver performance you can count on — run after run. Whether you need a high-barrier pouch for long shelf life or a basic PE bag for dry goods, we’ll build a film that fits your packaging line and your budget.
- Free packaging performance evaluations
- Fast prototypes and low MOQs
- Custom structures for flow rates, seal strength, and clarity
- Domestic support and short lead times
Ready to take the next step?
If you’re experiencing film breakage, poor sealing, or excessive waste on your vertical packaging line — we can help.
Start a conversation with Sunrise Packaging Films or request a free failed packaging review today. We’ll help you fine-tune your VFFS packaging with the right film — and none of the guesswork.
Related Terms
- HFFS Film
- Flexible Packaging
- Coextruded Packaging
- Printed Packaging
- High Barrier Packaging
- Rollstock Material
FAQ: VFFS Film
Can VFFS film be printed with branding?
Yes, we offer printed VFFS film in up to 10 colors with high-quality flexographic or rotogravure presses.
What types of film are used in VFFS?
Common materials include polyethylene (PE), polypropylene (PP), PET, nylon, and EVOH barrier layers — depending on product needs.
Is your VFFS film recyclable?
Yes, we offer recyclable mono-material structures for sustainability-focused brands and retailers.